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Odor removal system plasma organic exhaust gas purifiers
Home > Products > Plasma Decomposition Equipment > Odor removal system plasma organic exhaust gas purifiers

Odor removal system plasma organic exhaust gas purifiers

Product Description

Product Description

Plasma gas cleaning equipment 

This equipment can remove volatile organic compounds (VOC), inorganic matter. The main pollutants, such as: hydrogen sulfide, ammonia, mercaptan and various stench, etc. Deodorization efficiency can reach more than 98%. For long-term accumulated stench and peculiar smell, it can remove within 24 hours with strong ability to kill bacteria, viruses and other microorganisms in air and mouldproof function. Deodorization effect issued more than state of odorous pollutants discharge level standard. 

How it will be used for?

To treat the waste gas, the low temperature plasma generator of dielectric barrier discharge (DBD). The exhaust gas of benzene ring was first open to pieces after high energy electron bombardment.

What's material will be consumed? 

We don't need any adsorbent, catalyst or fuel combustion. We just need to use 220 v or 380 v alternating current (AC). The oscillation booster device will get high frequency pulse electric field. It can produce high-energy electrons. For bombarding organic molecules in the exhaust gas, it will becomes the CO2 and H2O, etc. 

Plasma process characteristics:

1. High-tech innovation products: "low temperature plasma technology is electronic, chemical and catalytic synthesis of electrochemical process. It is a new field of technological innovation. Depend on plasma in strong electric field ionization energy to crack harmful gas of chemical bond. Thus destroy the molecular structure of exhaust gas, purpose of purification.

2. This equipment can remove volatile organic compounds (VOC), inorganic matter. The main pollutants, such as: hydrogen sulfide, ammonia, mercaptan and various stench, etc. Deodorization efficiency can reach more than 98%.  For long-term accumulated stench and peculiar smell, it can remove within 24 hours with strong ability to kill bacteria, viruses and other microorganisms in air and mouldproof function. Deodorization effect issued more than state of odorous pollutants discharge level standard. 

3. Adaptable: lasting purification function, It do not need specialist to take care. It can adapt to the high concentration different gaseous substances purification treatment. For the high temperature to 250 ℃ and low temperature to - 50 ℃. It can adapt especially in humid and air humidity environment. 

4. Low energy consumption: It is very low operating cost. To processing 1000 m3/h odor gas, the power consumption just 0.25 Kw/h. This equipment operation is simple. It do not need for personnel management and daily maintenance. If any fault, it can automatic stop and alarm. We just need to check on a regular basis.

5. Equipment combination: the low temperature plasma products can be standing or lying according to site requirement. It aslo can series connection or parallel connection according to gas concentration, flow rate and composition of string, etc. So that to get more perfect of exhaust gas purification.

6. Long service life of equipment: this equipment is made by stainless steel material, copper, molybdenum materials, epoxy resin, such as material composition, the oxidation resistance is strong, gas to acid and alkali, damp environment has a good anti-corrosion performance, etc. The service life will more than 15 years.

7. Security, "low temperature plasma equipment used in voltage under 36 volts, safe and reliable.

Detailed Images

LTP- 2000

Air volume: 500 - 3000m3/h

Equipment size: 1000mm L X 1200mm W X  600mm H

Inside the equipment: 

1 set of 410 * 950 * 400 honeycomb electric field, 

1 set of electric cabinet, 1 set of 800 w plasma power 

1 set of electric field adopts ceramic insulation protection.

Power: 0.4KW/hour. Voltage: 110 - 380V Pressure: 380Pa

Characteristic

Electric field structure 

We using patent cylinder of honeycomb electric field, the structure diagram is as above.

Assembly equipment


It is a set of honeycomb cylinder are arranged for electric field. The center of each hive is a cathode needle. The needle will be fixed at the end of the cathode shelf. Equipment is to produce ions by this group of electric field.
Because the two sides fixed anode tube plate and the fixed cathode the cathode of the needle through the careful design and production. Thus to ensure that all the cathode pin installed in the center of the anode tube, when the strong negative high voltage on the cathode needle above, it will be inside the cylinder to produce strong electric field and uniform ions. No matter which position in the cylinder, exhaust can be beared of electric fields. To ensure that the equipment has a very high efficiency.


Electrical insulator

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Beverage bottle, cosmetic bottle, medicine bottle, jar etc.
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Porcelain insulator

Insulator on the Electric field


The interior of the insulator is equipped with damping device. It can eliminate the impact on the equipment of electric high voltage discharge spikes pulse. The Insulator can effectively prevent the high pressure cause fire burnt wires, ensure the equipment running safely.

Low temperature plasma high frequency power supply and control system:

With many years of experience and improvement, we have built a very safe and reliable power supply solution:

Epoxy solid high voltage power:

the industry's leading high voltage transformer manufacturing the vacuum casting, high temperature curing process, adopting UY type high frequency ferrite core. It has the strong power, less temperature rising, good for resistance, no need maintenance, high reliability, etc advantages. It can provide more stable operation of the equipment. And service life is more than ten years.

The high voltage control unit:

PLC program controller, all components adopt famous brand, the industry's leading PCB manufacturing process. With perfect operation and protection function, including soft start, constant current output, fire power outages and automatic reset, multiple discharge protection, electric short circuit protection, power supply transformer overload protection, overload and overtemperature protection, automatic fault diagnosis and display function, the electric field drip tracking function.

Control unit function of part characteristics:

Working principle

Low temperature plasma structure function

Product introduction

What's the Plasma? and, What's the low-temperature plasma technology?

Plasma is the material status after solid, gas and liquid. We can say that it is the fourth state of the material. It is composed of positive ions, negative ions, electrons and neutral ion. Because the system is equal to the total negative charge, so we called "plasma". 


Plasma can be divided by the particle temperature. It is the equilibrium (electronic temperature = ion temperature) status and nonequilibrium (electronic temperature > ion temperature) status two kinds.


Nonequilibrium plasma electron temperature can be tens thousands degree. Ionic and neutral ions can be low to room temperature. The temperature system is still very low, so called "low temperature plasma". Usually, the plasma can be produced by gas discharge.

Low temperature plasma technology is developed in recent years. It is used for waste gas treatment. The principle of low temperature plasma processing waste gas are as following:


When the applied voltage reaches gas discharge voltage, breakdown the gas. It will produced electronics, all kinds of ions, atoms and free radicals, etc. Low temperature plasma degradation of pollutants. It is to use these high energy electron, free radicals to mix other reactive particles and pollutants in the exhaust. The pollutant molecules decomposition happens within a very short time. In order to achieve the purpose of the degradation of pollutants.


Low temperature plasma technology, the principle of pollutant is: under the action of applied electric field, a large number of high energy electron bombardment pollutant molecules produced by a dielectric discharge. To make ioniz ation, dissociation and excitation. And then raises a series of complicated physical and chemical reaction. It makes complicated molecules pollutants into simple small molecule and safe material, Also, it makes the poisonous and harmful substances into harmless non-toxic or low toxic less harmful substances. So that the degradation of pollutants removal.


Because of its ionization produced after electron average energy in ev 1 ~ 10 ev. To proper control of reaction conditions can be implemented generally difficult to achieve chemical reactions become very fast or slow.The energy transfer process as follows:


Electric field + high-energy electrons

Stimulated electronic

High energy electron + molecules (or atoms) excited molecule gene activity

Free radicals

Active gene + molecules (or atoms) material + hot

Active gene activity + Active gene activity material + hot


To treat the printing waste gas, in the project, in the the low temperature plasma generator of dielectric barrier discharge (DBD), this exhaust gas factor of benzene ring was first open to pieces after high energy electron bombardment.


In tail gas of oxygen and moisture under the effect of high energy electron produces the following reaction

O2 + e O+ O3 + O2-

H2O + e HO+ H

Exhaust gas factor solution from the fragments of the particles and oxygen and O + O3 + O2 - more complex chemical reaction, degradation such as CO2 and H2O.


Low temperature plasma technology, belongs to the dry processing, do not need any adsorbent, catalyst, and any other fuel combustion, only need to use 220 v or 380 v alternating current (ac), the oscillation booster device for high frequency pulse electric field, produce high-energy electrons, bombarding decomposition organic molecules in the exhaust gas, toxic gas molecules. Have a safe and reliable, simple operation, high efficiency, low operating cost, management advanced technology, etc.


Electric field is designed for exhaust particles moving slowly. Usually, within tenths of seconds, it can make enough charges on the exhaust particle charges. The particle in the electric field will be affected by electric field force (coulomb force). As a result, the soot particles are adsorbed to the anode. So purification rate is very high, and is particularly suited to capture size smaller and lighter in weight exhaust particles.

Specification

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Product Categories : Plasma Decomposition Equipment